Inside Logistics

DP World finishes high-bay build

Assembly of the world’s first container High Bay Store system (HBS) at Jebel Ali Port complete, testing to begin soon


August 13, 2020
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The storage system stores containers up to 11 stories high. (DP World image)

DUBAI, United Arab Emirates – DP World has completed assembly of the world’s first container High Bay Store system (HBS) at Jebel Ali Port. BoxBay is a joint venture by DP World and German industrial engineering specialist SMS group GmbH.

Real life test operations are due to start before September. The technology is set to dramatically change the way containers are handled in ports with smart innovation.

Traditionally containers are stacked one on top of the other, which means many containers have to be moved to access containers lower down in the stacks.

The patented High Bay Store is an automated container handling system that stacks containers up to 11 stories high. It delivers more than three times the capacity of a conventional yard with enhanced performance, so the footprint of terminals can be reduced by up to 70 percent, and enables any container to be accessed individually without moving any other.

in July the final major component of the system, a truck crane, was assembled on site. The automated truck crane is used to lift containers on and off external trucks. Containers for the landside operations move in and out of BoxBay on underground conveyor belts before being lifted to their slot in the rack by stacker cranes.

The HBS proof of concept provides 792 container slots. A full industrial HBS yard behind the two under construction berths of Jebel Ali Terminal 4 would be able to handle more than three million containers per year.

The stacker cranes and truck handling cranes will be operated in full automation. The shuttle carrier will start testing with a driver at first during the pilot operation phase.

BoxBay is designed to be fully electrified and will be the only container yard that can be powered by solar panels on its roof.

“This is a major milestone delivered in our exploration of new and innovative technologies that add value for our operations and customers,” said Ahmed Bin Sulayem, group chairman and CEO of DP World.

“We are proud to be able to transfer this disruptive technology into operation very soon,” said Mathias Dobner, chairman and CEO of BoxBay.

“With BoxBay more capacity can be managed faster on the same footprint. In addition, this technology with its CO2-neutral operation is trend settingˮ.